Production system: The production system is a set of elements, people, machines, and processes responsible for producing a product or service. These elements are interconnected to achieve the ultimate goal, making.
As an industry grows, it must adapt and improve its production system.
This is because the process is getting increasingly complex. To serve your customers well and maintain a good profit margin, it is necessary to extract the best result from your production capacity.
This article will show the most common types of production systems and how you can improve your production by putting them into practice. Come on.
Table of Contents
Types Of The Production System
Before starting to implement or improve your factory’s production system, you need to define which type of system best suits your company.
- The types of the production system are:
- Continuous production system
- Intermittent production system
- Production for large projects
This step is essential for your company to define improvement strategies and structure the processes better.
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Continuous Production System
This is the most classic production system in the industry. Its main feature is the production line in a continuous flow, which seeks to produce the most significant number of products in the shortest possible time, without interruptions or breaks.
In this system, direct process standardization is fundamental for its excellent performance. Therefore, its use will indicate for companies with a standardized and constant flow of products, such as the automotive or packaging industries.
In the intermittent system, the factory produces in batches, following the demand of the sales forecast or orders placed by its customers. You can use this template for single products, made-to-order for single products, or repeatable in batches for differentiated products.
Production For Large Projects
The third standard production system on the market is production for large projects.
In this model, the factory must meet the specific needs of its customers, considering a well-marked beginning and end.
Usually, this production model has higher prices since almost nothing is standardized, and the work will do in a completely personalized way. Some examples of sectors are civil construction and the production of large vehicles, such as airplanes and other specific machines.
How To Implement A Production System In Your Factory
The first step in implementing your production system is to map the stages of your production to understand how it works.
- From there, you need to take a few steps, which are:
- Prepare production according to the chosen to be implemented
- Set up your processes to meet the determined deadlines;
- Set goals and monitor the result of each production cycle;
- Define performance indicators for staff and machines;
- Train the team to adapt to the new system;
- Integrate the different areas of the company into an integrated management system ;
- Automate whatever is possible to generate fast and reliable production data;
- To ensure that your system is running well, you must have a plan for planning and controlling factory.
Can acquire this control in specialist systems in industries such as Domus ERP Industrial.
In it, your factory can register and control everything related to production. For example, the sales forecast, purchases, material requisition, production order, appointment, and dispatch.
How To Apply Continuous Improvement To Your Production System
Can improv every system through Lean Manufacturing, which we’ve discussed on the Blog a few times.
This thinking model aims to eliminate any unnecessary costs and losses the factory may suffer.
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The Most Common Problems Are:
- waste in stock;
Underutilization Of Machines And Workforce.
To put it into practice, the ideal is to hire a Lean specialist who can help your team put into practice tools such as:
- Just in Time
- Six Sigma
- Among others
Understand How A System For Industries Works
Now that you have understood in an initial way how production systems work, I invite you to watch a demonstration of Nomus ERP Industrial.
The system specializes in industries and is implemented by experts in industrial management.
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